2025-03-05

Aluprof prioritizes aluminum recycling – new products with up to 12 times lower CO₂ emissions

Aluprof is expanding its range of low-emission solutions. Most of the brand’s profiles for windows, doors, façades, and solar shading systems are already produced using low-carbon billets, with the latest addition being an ultra-low carbon option. By incorporating recycled aluminum, the company is further reducing the carbon footprint of its products, actively supporting the decarbonization of the construction industry.

Aluprof is expanding its range of low-emission solutions. Most of the brand’s profiles for windows, doors, façades, and solar shading systems are already produced using low-carbon billets, with the latest addition being an ultra-low carbon option. By incorporating recycled aluminum, the company is further reducing the carbon footprint of its products, actively supporting the decarbonization of the construction industry.

Aluprof, part of the Grupa Kęty Group, has introduced innovative ultra-low carbon solutions, achieving an emission level of just 1.24 eCO₂ per ton of aluminum produced. This represents a twelvefold reduction compared to conventional primary aluminum production, which, according to the International Aluminum Institute (IAI), recorded an average emission of 14.8 eCO₂ per ton in 2023. This remarkable reduction is made possible by using aluminum that consists of 85% post-consumer recycled content. The remaining billets in the company’s portfolio are produced under the low-carbon model, using carefully sorted aluminum scrap. As a result, their emissions stand at 2.9 and 3.3 eCO₂ per ton, respectively.

The value of Aluprof’s ultra-low carbon solutions is confirmed through life cycle assessment results based on the EN 15804 standard. An independent expert has verified the certification, granting it the status of a European "ECO-EPD verified" declaration. Furthermore, this certification is listed in the ITB sustainable construction database, ensuring that Aluprof’s profiles are recognized in green building certification systems such as BREEAM, LEED, and DGNB.

Recycling as the key to aluminum’s future

By introducing low-emission products, Aluprof is aligning with global trends. The demand for aluminum is rising sharply—IAI projections indicate a 40% increase by 2030, requiring an additional 33.3 metric tons (Mt) of the material. At the same time, mounting pressure to reduce CO₂ emissions is pushing the industry toward more sustainable alternatives. Traditional primary aluminum production generates significant CO₂ emissions, primarily due to the energy-intensive refining and smelting processes required to extract alumina from bauxite. This is why recycling is emerging as a crucial strategy for the future—producing low-emission aluminum from secondary raw materials reduces energy consumption by as much as 95%.

"Thanks to the substantial share of aluminum scrap in our production process, Grupa Kęty has significantly lowered the carbon footprint of its products. Today, most of the profiles we offer are made from environmentally friendly raw materials. This is part of a broader commitment to minimizing environmental impact," says Aleksandra Baksik, Brand & Sustainable Development Manager at Aluprof. "Grupa Kęty’s efforts to cut eCO₂ emissions were recognized in 2023 when the company was awarded the Performance Standard certificate, confirming compliance with the Aluminum Stewardship Initiative (ASI). ASI is a prestigious international non-profit organization that collaborates with industry associations, aluminum producers, and processing companies to promote sustainable practices."

A green future for the aluminum industry

This marks another step in Aluprof’s commitment to sustainable development as part of Grupa Kęty. In addition to investing in recycling, the group is also expanding its renewable energy initiatives. The construction of photovoltaic installations, scheduled for completion in the first half of 2025, will help power production facilities, reducing their dependence on traditional energy sources.

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